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Relentless Innovation in Exhaust Technology
Burns Stainless LLC Newsletter
Merge Collectors and More... May 2009
In This Issue
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Aluminum
Wiggins Clamp
Roush Yates Engines
What Is The Big Deal With Aluminum?
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Aluminum TubingAluminum is widely used in racing to make everything from radiators to pistons to intake manifolds. However, we would never recommend aluminum for exhaust systems! The properties of aluminum that make it so attractive to racers include light weight, strength, fabricability and corrosion resistance.  Aluminum is approximately 1/3 the weight of steel, yet some aluminum alloys exhibit tensile strengths greater than some low carbon steels. Many alloys can be heat treated to improve strength properties.  Aluminum is available in many wrought forms such as tubing, extruded shapes, sheet and bar.  Aluminum can also be cast using a variety of foundry methods using moderate strength heat treatable alloys.  Forging can also be used to form aluminum.  This material can be fastened with rivets, bolts, or welding. Welded fabrications can also be heat treated. MORE...
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Greetings! 

Greetings from Burns Stainless LLC!  This edition of our Burns Stainless Newsletter highlights aluminum tubing for use in intercooler piping, water lines and other fluid lines in a race vehicle. Also discussed are the Adel-Wiggins flexible tubing connectors.  Roush Yates Engines is our featured customer of the month.

Have a question regarding exhaust?  ASK US and we will answer it in a future edition of our newsletter.  Also, please feel free to forward this information on to your colleagues and friends.Right-click here to download pictures. To help protect your privacy, Outlook prevented automatic download of this picture from the Internet.
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SpecialMay
Special!
10% Off!
NEWSLETTER SUBSCRIBERS ONLY
Special Price on Aluminum 6061 Mandrel Bends, L", 16g, U-bends!  All 2" OD, 6061 Aluminum mandrel bends (U-bends, 90's and 45s) are 10% off until June 16, 2009.  Put some in stock.  No Limit!  
Must mention CODE - MAYSPEC
Offer Expires: June 16, 2009
Adel-Wiggins: The Clamp of Champions

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Adel-Wiggins Clamp
Wiggins clamps are one of the most innovative products available to connect aluminum tubing.  Originally designed over 30 years ago to seal fuel transfer conduit systems for aircraft applications, the Adel-Wiggins W-900 series clamp has become the connector de rigueur for many motorsports applications including intercooler piping, fuel lines and cooling lines.  These connectors are designed to meet the stringent military requirements of MIL-C-22263.

The lightweight coupling assembly is comprised of two aluminum alloy ferrules, an anodized sleeve (or body) and a lightweight clamshell clamp with a unique latch closure.  The aluminum ferrules are circumferentially sealed using standard AS568 o-rings and are butt-welded to the base aluminum tube.  The o-ring material must be carefully chosen based on the application and subject fluid.  The hard anodized sleeve provides the sealing surface for the o-rings.  The anodized sleeve offers a smooth durable surface providing a long service life.
 
The clamshell clamp is the most unique component of the connector assembly.  The clamshell design captures the sleeve and ferrules allowing for up to 0.25" of axial movement and +/-4° of axial deflection. The uncommon latching system allows for one-handed installation appreciated by NASCAR crew members when installing in hard-to-reach locations.  The characteristic "click" of the closure assures a properly installed connection, even if it cannot be visually checked.  The positive latching device also eliminates the need for safety wire and the innovative electrical bonding feature provides electrical grounding necessary for fuel applications. 

The connectors can be used in applications with operating temperatures ranging from 120F to 450F (suitable o-ring materials must be used).  The operating pressure of the connector is 125 psig with a burst pressure of 375 psig.  Service life has been tested to over 28,000 cycles with 3° of flexure.
Burns Stainless LLC stocks the W900-series connectors for tubing OD sizes of  ½", 5/8", ¾" 1", 1-1/4", 1-1/2", 1-3/4", 2", 2-1/2" 3", 3-1/2" and 4".  O-rings may be purchased from Mcmaster-Carr.  O-ring size can be found here.

Roush Yates Engines - The Science of Horsepower
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Doug Yates, CEO, Roush Yates EnginesRoush Yates Engines is an exclusive supplier of Ford racing engines for NASCAR's top series.  Roush Racing and Robert Yates Racing merged their engine programs together to form Roush Yates Engines for the beginning of the 2004 NASCAR season.
Roush Yates Engines designs and builds engines that prove themselves race after race, not only in Sprint Cup, but in Nationwide, Craftsman Truck, ARCA RE/MAX, GrandAM Rolex, Grand AM Koni Challenge, European FIA-GT3, European FIA-GT4, Brazilian FIA-GT3, ALMS, German ADAC, USAC Silver Crown, USAC Ford Focus Midget, World Series of Off Road Racing, and Championship Off Road Racing series.  Their achievements  include "building Ford engines that have earned five championships in five different series and over 140 wins to date.
 

Roush Yates Engines use Burns Stainless products "because of their consistency in creating quality collector products.  We can count on receiving header components to our exact specifications for our custom needs for all of our racing engine applications."

Burns Stainless wishes to thank you for your business and we look forward to serving you in the future.  Please do not hesitate to give us a call if you need any assistance with a project..
Sincerely,

 


Vincent Roman
Burns Stainless LLC
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Burns Stainless LLC | 1013 West 18th Street | Costa Mesa | CA | 92627
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